-Mitsubishi Motors Corporation (MMC) today announced
plans to replace free of charge all heavy-duty vehicle wheel hubs that
were not replaced during recent voluntary inspections.
MMC initiated a voluntary safety inspection campaign in January this
year to check the wheel hubs of certain heavy-duty trucks and buses. The
campaign was extended in July to cover both wheel hubs and alloy wheels.
As of November 9, 2002, MMC had inspected 94.2 percent of vehicles covered
by the initial campaign and 61 percent of vehicles subject to the extended
campaign.
Since MMC's previous announcement on July 26, one incident of a tire
coming off was reported on August 7. This was a rare case, however, as
the vehicle in question was affected by a previous accident.
Despite conducting stringent inspections, MMC has learned of four other
cases since October 7 in which a tire has come off due to hub or wheel
wear and tear that exceeded the stipulated levels for replacement. Faulty
measuring equipment and misidentification of wheel type caused them to
be overlooked. Although the current problem stems from glitches in organizing
inspections, MMC strongly acknowledges the need to address the problem
as quickly and thoroughly as possible.
MMC has taken a number of steps-including using information gained from
accidents caused by overloading and use under severe conditions-to detect
faults during inspection. But it is impossible to detect all problems
that may arise during overloaded use and maintenance related problems
such as over-tightening of bolts.
To address such problems and assure the highest levels of traffic safety,
MMC has decided to replace all hubs that were not replaced during inspection,
regardless of current wear and tear.
Reference
1. Additional hub replacement
| Vehicle type |
Production period |
Vehicles subject
to inspection |
Replacements to
be done |
Heavy prime mover
(tractor) |
Nov. '86 - Feb '97 |
12,149
|
10,942
|
| Heavy dump truck |
Oct. '86 - Apr. '96 |
24,771
|
19,710
|
| Large bus |
Nov. '87 - Dec. '97 |
7,927
|
6,769
|
| Others |
Oct. '86 - Dec. '97 |
42,712
|
37,193
|
| Total |
|
87,559
|
74,614
|
2. Progress of initial inspections (from January 22)
| Vehicle type |
Total
(A) |
No. inspected
(B) |
% inspected
(C = B/A) |
No. exceeding level*
(D) |
% exceeding level*
(E = D/B) |
Heavy prime mover
(tractor) |
12,149
|
11,504
|
94.7%
|
1207
|
10.5%
|
| Heavy dump truck |
24,771
|
22,959
|
92.7%
|
5061
|
22.0%
|
| Large bus |
7927
|
7840
|
98.9%
|
1158
|
14.8%
|
| Others |
42,712
|
40,194
|
94.1%
|
5519
|
13.7%
|
| Total |
87,559
|
82,497
|
94.2%
|
12,945
|
15.7%
|
*Replacement level: Wear on hub of 0.8mm
3. Progress of extended inspections (from July 26)
| Vehicle type |
Total
(A) |
No. inspected
(B) |
% inspected
(C = B/A) |
No. exceeding level*
(D) |
% exceeding level*
(E = D/B) |
Heavy prime mover
(tractor) |
344
|
171
|
49.7%
|
15
|
8.8%
|
| Heavy dump truck |
863
|
382
|
44.3%
|
38
|
9.9%
|
| Large bus |
3050
|
2156
|
70.7%
|
110
|
5.1%
|
| Others |
1769
|
967
|
54.7%
|
70
|
7.2%
|
| Total |
6026
|
3676
|
61.0%
|
233
|
6.3%
|
*Replacement level: Gap between hub and wheel of 0.9mm, or wear of
0.7mm on wheel.