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Latest addition to Mitsubishi Motors GDI engine family

New 1.5-liter GDI engine, Smallest displacement GDI engine ever

Date: December 3, 1998


3 December 1998, Tokyo. Mitsubishi Motors announces that it has recently completed development of the new 4G15 1.5-liter in-line GDI engine, the smallest displacement engine of its type in the world. The 4G15 is the latest addition to the company's revolutionary GDI*2 engine family that combines diesel-beating fuel economy with higher power outputs than conventional port-injection engines.

Mitsubishi Motors became the first automaker anywhere to apply GDI technology when, in August 1996, it launched the GALANT and LEGNUM models that were powered by the 4G93 in-line 1.8-liter GDI engine. This was followed by the 6G74 V6 3.5-liter unit in the PAJERO in April 1997, the 4G64 in-line 2.4-liter in the CHARIOT GRANDIS in October 1997, and other versions, bringing the number of Mitsubishi GDI-powered model series up to ten.

The new 4G15 power unit realizes 20% reductions in fuel consumption and global-warming CO2 emissions*3, together with a 10% increase in power output*4. This environmental-friendly engine will power the new SUW (Smart Utility Wagon) model due to be launched in January.

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    *1: Smallest displacement engine to achieve stratified air supply and ultra-lean combustion by injection of gasoline directly into the cylinders.
    *2: Gasoline Direct Injection, Mitsubishi Motors' direct injection engine.
    *3: When used to power the new SUW model due to be launched in January 1999
    *4: Compared with Mitsubishi current port-injection engine at normal operating speeds of under 2,500rpm

GDI Engine

[ GDI is a trademark of Mitsubushi Motors ]


GDI in-line 1.5-liter engine profile

  1. Development aims
    1. Class-topping economy (optimal tuning for unleaded regular gasoline)
    2. Higher power output at normal working speeds (flatter torque characteristics)


  2. Mechanical features
    The principal GDI components that combine to give the new 4G15 engine its outstanding fuel economy and performance include:

    • Upright Straight Intake Port, which controls airflow into the cylinder;
    • Curved-crown Pistons, which control combustion behavior;
    • High-pressure Fuel Pump, which injects fuel directly into the cylinders at the high pressures required to achieve optimum lean burn characteristics;
    • High-pressure Swirl Injectors, which effectively and efficiently atomize and disperse the injection spray.

    A new compact, high-pressure fuel pump contributes to the more compact dimensions of the new engine.

    engine view

G15 GDI specification

4G15 GDI

Current 4G15

Bore x stroke (mm)

75.5 x 82.0

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Capacity (cc)

1468

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No. cylinders

4 in-line

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Valve train

Type

DOHC

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No. Valves

Inlet x 2 / Exhaust x 2

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Compression ratio

11.0

9.5

Combustion chamber

Curved-crown

Flat top

Intake port

Upright

Standard

Preignition sensor

Yes

No

Fuel injection

Direct into cylinders

Port

Fuel feed pressure

50.0 kg/cm2

3.0 kg/cm2

Gasoline

Unleaded regular

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  • Realized benefits
    1. Combustion mode
      • The 4G15 GDI engine employs optimal fuel management, splitting operation into Economy and Power zones to achieve ultra-low fuel consumption under normal operating conditions and higher power outputs at higher engine loads.
      • The Economy zone, in which the engine runs on ultra-lean air-fuel mixtures of between 20:1 and 40:1, covers a wide operating range of speeds up to 110 km/h. High-efficiency intake, meanwhile, enables the Power zone to respond to higher power demands at wider throttle openings.

      engine speed



    2. Bench-tested fuel consumption
      • The ultra-lean combustion realized with GDI technology realizes the major reductions in fuel consumption over the current port-injection engine, as indicated in the table below.

      mileage immprovement



    3. Global environment
      • The new 4G15 GDI is a more environment-friendly engine, realizing a 20 percent reduction (in the 10-15 mode fuel economy test) in CO2 emissions, which contribute to global warming.

    4. Dynamic performance
      • The new 4G15 GDI power unit achieves a significant increase in low-end torque and flatter torque characteristics as a result of more accurate ignition timing, stemming from the two-stage mixture control and pre-ignition sensor, and of the use of a surge tank resonator.
      • The new engine generates 10 percent more power than its port-injection cousin at normal operating speeds (600rpm - 2500rpm).

    engine speed